Explore our custom-built lithium iron phosphate (LiFePO4) battery packs, engineered cells, and sine wave power inverters built to meet stringent European and North American industrial compliance benchmarks.
As cities worldwide rapidly shift toward green micro-mobility ecosystems, the e-bike industry faces a pivotal design challenge: maximizing battery range and longevity without adding safety risks or excessive weight. The 36V 20Ah Lithium-Ion configuration has emerged as the definitive sweet spot for mid-to-high range electric bicycles, cargo transport e-bikes, and shared mobility networks.
For manufacturing factories and product designers, selecting a power cell manufacturer is not just a matter of price. It requires a deep dive into safety metrics, temperature performance, cycle life degradation curves, and regulatory compliance. At Hangzhou LIAO Technology Co., Ltd. (founded in 2009), we have dedicated over 15 years to mastering lithium technology, establishing a reputation that spans over 20 countries.
Modern light electric vehicle (LEV) battery designs are evolving beyond basic energy storage. To keep pace with motor controllers that feature advanced torque sensing and regenerative braking, the modern 36V 20Ah pack must act as an intelligent, responsive power hub. Our technical roadmap focuses on three pillars of innovation:
While nickel-manganese-cobalt (NMC) batteries traditionally dominated consumer electronics, lithium iron phosphate (LiFePO4) has become the choice for safety-critical micro-mobility and delivery fleets. Our LiFePO4 cells yield superior thermal runway thresholds (up to 600°C) and eliminate the threat of combustion, even under acute mechanical stress like acupuncture.
Our proprietary Battery Management System (BMS) integrates real-time active cell balancing, precise State of Charge (SOC) tracking, and telemetry communications (CAN bus / RS485). This dynamic load monitoring prevents overcharge, over-discharge, and thermal spikes, extending overall pack life by up to 35% compared to generic configurations.
Using advanced electrolyte formulations and optimized current collector structures, LIAO batteries can reliably discharge within the extreme range of -40 ℃ to 85 ℃. This allows utility, logistics, and commuter e-bikes to operate in harsh sub-zero winter environments without experiencing rapid voltage drops or capacity loss.
Founded in 2009, Hangzhou LIAO Technology Co., Ltd. is a leading manufacturer specializing in the development of lithium iron phosphate (LiFePO4) battery packs, cells, and energy solutions. Built on a foundation of strict quality control, our products comply with international standards and are exported to major global markets, including Germany, France, the Netherlands, Spain, the UK, the USA, Canada, Brazil, Australia, Korea, and Japan.
All our operations strictly comply with the ISO 9001 Quality Management System, the ISO 14001 Environmental Management System, and the ISO 18001 Occupational Health and Safety Management System. By maintaining these certifications, we guarantee that every 36V 20Ah pack rolling off our assembly line meets strict safety, performance, and environmental protection guidelines.
Our world-class design team, featuring experienced electrical and mechanical engineers, works closely with OEMs to develop custom configurations. From custom enclosure shapes to customized smart BMS software interfaces, we ensure seamless compatibility with your e-bike, golf trolley, or industrial vehicle platform.
Engineered using premium LiFePO4 cells that will not burn, catch fire, or explode under extreme conditions, including high-impact crash situations, battery puncturing, or electrical shorting.
Single-cell capacity retains outstanding structural stability, offering more than 2800+ cycles at 1C discharge rate and 100% Depth of Discharge (DOD).
Our benchmark-setting LAXpower-1230 series was awarded the testing champion in independent European testing cycles for battery efficiency, durability, and heat dissipation.
To guarantee consistency across batch shipments of 36V 20Ah e-bike battery packs, Hangzhou LIAO Technology relies on a highly automated production floor. From raw materials sorting to high-precision laser welding, our manufacturing process reduces human error and optimizes electrochemical efficiency.
Precision Rolling
Automated Die Cutting
Cell Stacking
Laser Welding
Capacity Sorting & Grading
Thermal Vacuum Baking
Pack Integration & BMS Setup
QC & Exhibition Center
First, premium active electrode materials undergo continuous Rolling to ensure thickness consistency across the active layers. Next, Die Cutting contours the shapes precisely, readying the plates for the high-efficiency Stacking phase. Cell tabs are then permanently fused using computer-controlled Laser Welding, keeping contact resistance low. Every single cell goes through computerized Capacity Sorting, group-matching cells within narrow tolerances (voltage, impedance, capacity). Following assembly, the packs undergo controlled Baking and final performance validation to eliminate early-stage failures before international logistics transport.
While the 36V 20Ah specification is highly optimized for premium e-bicycles and cargo bikes, the underlying custom engineering platforms developed by LIAO support a wide range of micro-mobility and industrial applications:
Our new generation of light, deep-cycle LiFePO4 batteries enables electric golf trolleys to easily navigate complex courses and hilly terrains over multiple 18-hole rounds.
Providing high current output in a compact package, our LiFePO4 caravan mover batteries supply silent, exhaust-free energy to move heavy structures safely.
Built to withstand the demands of 24/7 material handling, these industrial-grade battery systems deliver maximum uptime, fast opportunity charging, and long cycle lives.
Corrosion-resistant casing designs matched with high-capacity configurations ensure reliable marine power while protecting sensitive marine ecosystems.
When e-bicycle factories secure supply chains for large-scale production, they evaluate four major parameters to minimize supply chain risks:
By addressing these enterprise requirements, LIAO has built long-term partnerships with customers in Germany, France, the Netherlands, Spain, the UK, the USA, Canada, Brazil, Australia, Korea, and Japan. Our professional team provides prompt responses to customer inquiries, helping OEMs streamline their global supply chains.
Exporting e-bikes to European and American markets requires compliance with local standards. Our batteries and factory operations are certified by major international testing agencies, allowing you to pass customs inspections and import audits with confidence.
We address key technical questions raised by sourcing managers, battery integration engineers, and factory quality control teams:
The 36V architecture is the international standard for street-legal commuter and cargo e-bikes (often limited to 250W-500W motors). A 36V system operates at lower currents than 24V, reducing resistive heat losses and allowing for thinner cabling. A 20Ah rating provides 720 Watt-hours (Wh) of energy, which delivers a realistic 60-90 km range per charge. This provides an optimal balance of range and weight without needing the larger, heavier battery mounts required by 48V systems.
Our lithium iron phosphate (LiFePO4) chemistry has high structural stability, minimizing oxygen release at elevated temperatures. Additionally, our cells feature safety vents to release pressure safely, physical current interrupt devices (CIDs) that disconnect the circuit in over-pressure events, and reinforced composite separator membranes that resist puncture and dendrite growth.
Our BMS monitors cell-level voltages, pack temperature at multiple thermistor points, charge/discharge currents, and total cycle count. It provides safety protection against over-voltage, under-voltage, over-current, and thermal anomalies. It also manages passive cell balancing to keep all cells aligned, maximizing the lifespan of the entire pack.
Yes. Through our OEM and ODM services, we customize the outer enclosure (including materials like aluminum or polycarbonate), bracket structures, output connector types (such as Anderson, XT60, or waterproof options), and communication protocols (such as UART, CAN, or Modbus) to match your frame design and motor controller specifications.
Every production run follows our ISO 9001 quality system, featuring automated laser welding monitoring, barcode tracking for trace analysis of each cell, aging chamber testing, and final dual-charge-discharge validation cycles. This guarantees that all batches shipped internationally perform reliably and consistently.
Discover our deep-cycle battery packs, specialized cells, and off-grid solar inverters, engineered to support global power infrastructure projects and OEM assembly operations.
Liao Battery
