China LiFePO4 Lithium Ion Battery Factory & Products

15+ Years of Engineering Excellence, Uncompromising Safety, and Global Energy Storage Solutions. Customized OEM/ODM Manufacturing for Industrial, Marine, RV, and E-Mobility Applications.

ESTABLISHED IN 2009

Company Profile

Founded in 2009, Hangzhou LIAO Technology Co., Ltd. is a leading and highly specialized manufacturer focused on the development, design, and production of top-tier lithium iron phosphate (LiFePO4) batteries. Over the last 15 years, our commitment to technical precision and customized power integration has enabled us to export our products to over 20 countries globally.

We operate within a strict quality management system under the international benchmark ISO 9001. Additionally, we actively implement and align our operations to the environmental management standards of ISO 14001 and the occupational health and safety parameters of ISO 18001. This structured manufacturing control ensures that every battery cell, pack, and comprehensive energy system leaving our facility provides optimal safety and operational stability.

  • Strict control from raw material inspection to final product burn-in testing
  • Advanced R&D team offering tailor-made electrical and structural solutions
  • Proven compliance with CE, UN38.3, UL, and RoHS standards
ISO Certification 1
ISO Certification 2
ISO Certification 3
15+
Years Manufacturing Experience
20+
Countries Exported
2800+
Cycles (1C / 100% DOD)
500+
Custom Pack Designs Built

Why Partner With LIAO: Our Technical Strengths

Through rigorous chemical optimization and structural reinforcement, LIAO batteries offer safety profiles and life cycle lengths that exceed basic industry benchmarks.

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Best-in-Class Safety

LIAO's LiFePO4 cells are engineered to withstand severe physical damage. Under standard industry nail penetration (acupuncture) testing, our cells experience no open flame or explosive reactions, minimizing fire hazards in high-risk environments.

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Extreme Temperature Range

Equipped with customized low-impedance electrolyte additives, our batteries can safely and effectively discharge within an operational envelope spanning -40 ℃ to 85 ℃, suitable for arctic backup and desert solar arrays.

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Long Cycle Life

A single LIAO LiFePO4 cell maintains upwards of 2800+ full charging cycles under 1C charge/discharge current at 100% Depth of Discharge (DOD) before the capacity capacity dips below 80% of its original rating.

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European Validation

Our custom energy systems are internationally recognized. The LAXpower-1230 battery pack was awarded testing champion in Germany, validating our electrical design and continuous power output stability.

Professional Custom Battery Pack Solutions

From cell selection to electrical, thermal, and mechanical layout, LIAO's design engineers develop optimized power solutions that minimize time-to-market.

Electrical & Mechanical Engineering Team

Our engineering division covers cell matching, active balancing BMS programming, custom communication protocols (CANbus, RS485, SMBus), and high-vibration casing design. Over 10 years of cross-industry design knowledge helps you build reliable power systems quickly.

Design Team Work

OEM/ODM Efficiency

We work directly with OEM procurement and product leads to minimize engineering costs. Standard casing designs are available to accelerate development, while clean-sheet custom battery builds are engineered to fit complex enclosures.

Battery Assembly Testing
Prismatic Cells

Prismatic Cells

High capacity density, solid aluminum shell, and excellent thermal dissipation capabilities for high-current industrial systems.

LiFePO4 Battery Pack

LiFePO4 Battery Pack

Custom wired configurations (12V, 24V, 36V, 48V, 72V) designed with localized protection circuitry and vibration resilience.

Energy Storage Systems

Energy Storage Systems

Modular racking solutions designed for residential solar backup, industrial peak shaving, and hybrid mini-grid setups.

Energy Solution

Energy Solution

Tailored utility schemes incorporating battery banks, smart grid inverters, and automatic transfer switches for uninterrupted power.

Macro Industry Integration: Targeted Application Solutions

LIAO LiFePO4 batteries are configured to meet the distinct performance profiles and environment requirements of global specialty vehicles and marine systems.

Golf Carts Solution

Golf Cart Fleet Integration

The new generation of LiFePO4 golf cart batteries helps your carts run easily on varied terrains and steep grades. Lighter weights reduce course turf wear, while rapid-charging capabilities maximize cart availability throughout the day.

Caravan Mover Solution

Caravan Mover Power Packs

Our LiFePO4 batteries help your caravan mover operate quietly with zero direct emissions. Stable voltage discharge rates provide smooth torque for tight maneuvering, while low self-discharge rates preserve capacity during seasonal storage.

Industrial Vehicles Solution

Industrial Material Handling

Designed for short-distance material transport, LIAO batteries help forklifts, AGVs, and industrial haulers raise and transport heavy loads efficiently. Fast partial charging (opportunity charging) removes the need for spare battery packs and swapping breaks.

E-Boat Battery Solution

Marine & E-Boat Propulsion

Electric boats and utility marine vessels require dependable power. LIAO marine LiFePO4 packs operate without engine noise, structural vibrations, or risk of fuel leaks. High ingress-protection (IP) casings prevent water intrusion and corrosion.

China Factory 4.0: Supply Chain Resilience & Quality Control

Our manufacturing facility uses structured automated processes to maintain cell consistency and structural reliability throughout the production run.

Rolling Process

1. Precision Rolling

Copper and aluminum foils are coated with active material and rolled under pressure to ensure uniform thickness and consistent energy density across all batch runs.

Die Cutting Process

2. Die Cutting

Automated cutting dies shape the coated electrodes with high geometric tolerance, preventing burrs that could damage separators and cause internal shorts.

Baking Process

3. Vacuum Baking

Wound and stacked cell structures undergo vacuum heat treatments to eliminate moisture traces down to parts-per-million levels before electrolyte injection.

Capacity Sorting

4. Automated Capacity Sorting

Every cell is charged and discharged to map its dynamic capacity, internal resistance, and voltage curve. Only closely matched cells are compiled into packs.

Stacking Process

5. Stacking & Alignment

Robotic pick-and-place lines position anodes, cathodes, and separators to prevent layer shifting, maintaining long-term cycle performance.

Laser Welding

6. CNC Laser Welding

Automated fiber laser systems weld cell tabs and connect internal busbars. This ensures low contact resistance joints that handle continuous high-discharge currents.

Our Production and Administrative Environment

Our manufacturing and administrative workflows are designed to support fast client communications and robust documentation. Clients are welcome to schedule factory tours to review our storage areas, production floors, assembly lines, and QC stations.

Reception Area Exhibition Area Reading Rest Area Office Area Meeting Room Visiting Access

Technology Roadmap & Future Outlook

As the global energy landscape changes, LIAO is evolving its technology to deliver higher energy density, increased safety, and eco-friendly lifecycle designs.

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LMFP Cathode Innovation

We are currently researching Lithium Manganese Iron Phosphate (LMFP) chemistry. By adding manganese to the core LFP structure, we aim to increase the nominal voltage from 3.2V to 3.8V, providing a bump in cell-level energy density without affecting thermal safety.

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AI-Enabled BMS & Telemetry

Our upcoming BMS models integrate cloud-connected edge telemetry. Using machine learning models trained on millions of data points, these systems estimate State of Charge (SOC) and State of Health (SOH) in real time to resolve cell drift issues before they cause downtime.

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Circular Economy & Recycling

We design our battery assemblies with disassembly in mind. By avoiding excessive potting compounds and choosing screw-assembled structural frames over bonded materials, we simplify the recovery of copper, aluminum, and active LFP materials at end-of-life.

Global Enterprise Procurement & Sourcing Guidelines

Procuring industrial battery supplies requires evaluating more than just the initial price tag. Let's look at key factors that ensure long-term ROI and project viability.

Total Cost of Ownership (TCO) Analysis

While standard lead-acid or cheap lithium options may lower your initial capital expenditure (CAPEX), LIAO’s 2800+ cycle life (at 1C / 100% DOD) reduces operational expenditure (OPEX). Over a 10-year period, LIAO batteries lower replacement labor, shipping, and downtime costs, reducing overall lifetime costs.

  • Lower weight reduces structural payload design requirements and costs
  • Zero ongoing maintenance (no cell watering or gas exhaust venting needed)
  • Rapid charging supports continuous shift work without battery rotation

OEM/ODM Sourcing Integration

We work directly with engineering and procurement teams to align product specifications. By providing direct access to our test data, CAD models, and compliance certifications, we help speed up your approval process and reduce integration bottlenecks.

  • Custom terminal layouts and casing sizes
  • Direct integration with common off-grid and industrial hybrid inverters
  • Flexible order volumes for prototype validation and production scaling

Localization Support & Compliance Assurance

We test and verify our systems against international safety and quality standards to ensure safe global transport and compliance in your destination market.

Frequently Asked Questions & Technical Reference

Find answers to common questions about cell selection, safety profiles, cycle lifetimes, and battery management parameters.

What is the nominal cell voltage of LIAO LiFePO4 cells, and what are their charge limits?
Our standard lithium iron phosphate (LiFePO4) single cells operate at a nominal voltage of 3.2V. The typical charging cutoff voltage is set to 3.65V per cell, while the discharging cutoff threshold is 2.5V per cell. The onboard battery management system (BMS) manages these limits to prevent overcharging or over-discharging.
How does LIAO verify the safety of its battery packs?
Our cells undergo standard structural and electrical testing. This includes overcharge testing, short circuit simulations, high-temperature thermal exposure, drop tests, and nail penetration (acupuncture) testing. The acupuncture test verifies that even under severe physical penetration, the olivine structure of our LiFePO4 cells prevents thermal runaway and explosive reactions.
What certifications do LIAO LiFePO4 battery packs hold for shipping and sale?
Our manufacturing operations are certified under ISO 9001 (Quality Management), ISO 14001 (Environmental Standards), and ISO 18001 (Occupational Safety). For international transport, our batteries pass UN38.3 testing to verify structural safety during shipping. We also provide CE-compliant products for European markets and UL-recognized configurations on request.
Can the battery pack run at sub-zero temperatures, and what is the effect?
Our batteries can discharge within a range of -40 ℃ to 85 ℃. However, charging lithium iron phosphate cells at sub-zero temperatures (below 0Β°C) can cause lithium plating on the anode, which reduces cell lifespan. We offer optional integrated heating elements in the pack, controlled by the BMS, to warm the cells to safe levels before charging begins.
What is the difference between Prismatic Cells and Cylindrical Cells?
Prismatic cells are built with a flat aluminum casing, making them space-efficient for larger battery packs (such as EV systems or stationary storage). Cylindrical cells (like 18650 or 32700 configurations) offer high mechanical strength and are easier to assemble for smaller applications. LIAO manufactures both styles to suit different application requirements.
Does LIAO support customized communication integration for OEM systems?
Yes, our engineering division designs and builds custom communication interfaces. We configure the battery management system to support CANbus, RS485, RS232, and SMBus protocols, allowing our battery packs to communicate with host systems, EV motor controllers, and off-grid solar inverters.

Export Footprint & Global Enterprise Partners

LIAO supports operations in major energy storage and mobility markets globally, including Europe, the Americas, Asia-Pacific, and Africa.

Western Europe & UK

Germany, France, Netherlands, Spain, United Kingdom

The Americas

USA, Canada, Mexico, Brazil

Asia-Pacific & Africa

Australia, Korea, Japan, India, Singapore, South Africa, Nigeria

Our Client Verification Network